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Project

Hull Construction

Completed / maintained

Building Seeker’s steel hull and structure, including framing, plating, welding, bulkheads, tanks, decks, and the many systems incorporated into the hull.

Featured video

Half Hull First Flip

Published 2011-10-22

Start here for the Hull Construction story.

Starts at 01:55

Videos

Videos follow the project timeline. When Part 1 of a series is reached, the complete series stays together before the timeline resumes.

Origami Boat Hull Model #2
Origami Boat Hull Model #3
Origami Boat Hull Model #4
1-4 inch Steel Butt Weld Distortion Test #3
Starting on the Hull
Paul's 65ft Origami Steel Chinese Junk Sailboat
Building the Keels - Part 1 - Cutting Welding 1in Plate
Origami Boat Building - Folding the Hull - Part 1
Origami Boat Building - Folding the Hull - Part 2
Origami Boat Building - Folding the Hull - Part 3
Origami Boat Building - Folding the Hull - Part 4
Origami Boat Building - Folding the Hull - Part 5
Origami Boat Building - Bulkheads - Part 1 - Layout
Origami Boat Building - Spreading Her Open
Origami Boat Building - Bulkheads - Part 2 - Fit Up & Boat Plans
Origami Boat Building - Bulkheads - Part 3
Origami Boat Building - Deck Braces - Part 1
Deck Plating - Part 1 - Pilot House
Deck Plating - Part 2 - Side Decks
Building the Keels - Part 2 - Lifting the Hull
Building the Keels - Part 3
Building the Keels - Part 4
Building the Keels - Part 5
Building the Keels - Part 6
Skeg and Rudder - Part 2 - Skeg Frames
Cargo Hold Framing - Part 1
Cargo Hold Framing - Part 3
Watertight Doors - Part 3 - Assembly
Welding Brass with TIG and MIG
Welding the Hull Plate for Origami Boat Building
Thru-Hull Test for John from Montreal
Thru-Hull Test for Mark in Sarasota FL
Keel #2
Cargo Hold Framing - Part 4 - Welding for age 6 and up.
Engine Room - Part 1
Cabin Tops - Part 2
Sticking the Hull
Keels and Casting
Pouring Aluminum and Lead
Porthole Frames, Plasma Cutting and Light Painting
Mast, Capstan, and Frames
Junk Sails and Beautiful Frames
Sails & Keels & Frames & Viewports
Cabin Frames, Bow Roller Mods, and a Rocket Stove
Boat Transport - 15 mile to the Tulsa Port of Catoosa
Tender Davits, CNC Routing and more
SV Seeker Live - June 17, 2017 - Deck Tiles, Tender Winch, Sewing Sails, T-Shirt Sale
SV Seeker Live - June 24, 2017 - Keel Fuel Tank, Truck Axles, Shop Safety, Makercise
Mystic Seaport - Mystic Connecticut
Building an Engine Room
Building a Steel Sailboat- Battery & Water Tanks, Furring Strips and more
Diesel Jet Boat Build - Part 7 - Foam Cover and Engine Install
Diesel Jet Boat Build - Part 8 - Cool, Drain, Lift, Cover and Floor
Finishing the Cargo Hold
The Mind of a Boat Builder - Acorn to Arabella
The Mind of a Boat Builder - The Sea Dreamer Project
Diesel Jet Boat Build - Part 16 - Tri-Hull
Water Cooled Hydraulic Oil Tank
The Mind of a Boat Builder - Tally Ho
Watertight Door and Latch Installation
Engine Room Storage Drawers - Part 1
The Mind of a Boat Builder - Brupeg
SV Seeker The lessons of the boat the internet built
Naval Architect Marine Surveyor - Boat Tour
Painting the Boat - Part 12 - Spraying Coal Tar Epoxy
Red Cedar, Head, Helm, Mermaids, Fiberglass Boat, and CNC
Boat Heads - Part 4 - The Actual Heads
Boat Heads - Part 4 - The actuall heads
Bilge Pumps
Welcome to SV Seeker
DIY Reverse Osmosis Watermaker - Part 2 - Membrane Housing Assembly
Wheels for the Boat - Part 7
Whaly Boat - Better than a RIB
Raising Sails - Part 6 - Welding in the Mast
Hit my First Barge and Entering the Mississippi
Hull Cleaning and a review of PPG ABC3 and Velox Antifouling
Moving the Mill to Balance the Boat - Patrons
Moving the Mill to Balance the Boat
Cleaning the Hull and Prop, and Fixing to Go
Carter's Solar Powered Cruiser
Restoration of River Patrol Boat 6881
Hull Cleaning Day with Brandon
Origami Boat Building and Modeling
Two Examples of Origami Boat Structural Design

Components & concepts

Principles demonstrated

Evidence sources

Sources are ordered by their role and reliability, not by volume.

Journey

Sources and discussion

Primary evidence appears first. Community discussion follows. Outside forums are commentary and may include speculation or inaccuracies.

Primary evidence

Videos

Videos, transcripts, website material, and Doug-authored project posts.

Starting the Hull Sides

Videos · 2010-05-07 · weight 6.00

Sanding the Hull

Videos · 2010-05-22 · weight 6.00

Argonaut Jr Sanding the Hull x264

Videos · 2010-07-27 · weight 6.00

Starting on the Hull

Videos · 2011-09-05 · weight 6.00

Half Hull First Flip

Videos · 2011-10-22 · weight 6.00

Origami Boat Building - Folding the Hull - Part 1

Videos · 2012-05-14 · weight 6.00

Origami Boat Building - Folding the Hull - Part 2

Videos · 2012-05-17 · weight 6.00

Origami Boat Building - Folding the Hull - Part 3

Videos · 2012-05-28 · weight 6.00

Origami Boat Building - Folding the Hull - Part 4

Videos · 2012-05-30 · weight 6.00

Origami Boat Building - Folding the Hull - Part 5

Videos · 2012-06-10 · weight 6.00

Building the Keels - Part 2 - Lifting the Hull

Videos · 2013-03-10 · weight 6.00

ROV Hull Components - Part 1

Videos · 2014-03-12 · weight 6.00

Welding the Hull Plate for Origami Boat Building

Videos · 2014-03-12 · weight 6.00

ROV Hull Components - Part 2

Videos · 2014-05-13 · weight 6.00

Thru-Hull Test for John from Montreal

Videos · 2014-06-13 · weight 6.00

90 additional references are indexed for search.

Primary evidence

Transcripts

Videos, transcripts, website material, and Doug-authored project posts.

Origami Boat Building - Folding the Hull - Part 5

Transcripts · 2012-06-10 · weight 2.25

hull plate, and welded on a pipe up

Boat Building Tour and Invitation

Transcripts · 2014-07-06 · weight 2.25

an origami hull Which means it started

SV Seeker Tour and Invitation

Transcripts · 2015-05-08 · weight 2.25

of an origami hull and where she was

Argonaut Jr - Hull Construction

Transcripts · 2025-05-01 · weight 2.25

the hull. And the reason for that is

Argonaut Jr - Hull Construction

Transcripts · 2025-05-01 · weight 2.25

hull here

Framing and Ballast Tanks

Transcripts · weight 1.50

on out beyond the the hull and the

1-4 inch Steel Butt Weld Distortion Test #3

Transcripts · weight 1.50

the outside of the hull flip it over

Watertight Doors - Part 3 - Assembly

Transcripts · weight 1.50

against the hull. So that's a real

Boat Building Tour and Invitation

Transcripts · weight 1.50

hull was designed by Jack Karsten. It's

Boat Building Tour and Invitation

Transcripts · weight 1.50

of getting the hull together. But after

Boat Building Tour and Invitation

Transcripts · weight 1.50

after the hull was pulled together.

Boat Building Tour and Invitation

Transcripts · weight 1.50

hull when it's pulled together, as well

Boat Building Tour and Invitation

Transcripts · weight 1.50

an origami hull Which means it started

Cargo Hold Framing - Part 3

Transcripts · weight 1.50

Inside the hull, 97.

Open Source Towed Sonar ROV - Overview

Transcripts · weight 1.50

fit inside the hull so it actually will

Open Source Towed Sonar ROV - Overview

Transcripts · weight 1.50

protrude down from the hull this whole

Open Source Towed Sonar ROV - Overview

Transcripts · weight 1.50

aluminum hull material and that was

Open Source Towed Sonar ROV - Overview

Transcripts · weight 1.50

sections of the hull and put additional

SV Seeker Tour and Invitation

Transcripts · weight 1.50

diminished since the hull's all together

SV Seeker Tour and Invitation

Transcripts · weight 1.50

of an origami hull and where she was

Cabin Tops - Part 2

Transcripts · weight 1.50

to the outside of the hull and then that

Porthole Frames, Plasma Cutting and Light Painting

Transcripts · weight 1.50

the hull on the inside of the boat, so

Porthole Frames, Plasma Cutting and Light Painting

Transcripts · weight 1.50

normally bolted to us the hull of a boat

Seeker LIVE Jan 21, 2017

Transcripts · weight 1.50

'Cause here's the idea for the hull,

Seeker LIVE Jan 21, 2017

Transcripts · weight 1.50

the inside of the hull, we're gonna

42 additional references are indexed for search.

Community discussion

Facebook discussion

Questions and discussion from the Seeker community. Useful context, but not automatically verified engineering evidence.

Facebook comment

Facebook discussion · Raja Feles · 2025-04-22T09:22:48.000Z · weight 1.00

Does it have to be a lid? Or could it be a ball valve like in a thru hull? The ball would have a hole in it and rotate to either close the thing or let water in. I think the design of something rotating would be easier than an open and close lid like in the pi...

Facebook reply

Facebook discussion · Steve Cross · 2025-05-08T19:01:28.000Z · weight 1.00

Doug Jackson do you have a hell to pay on a steel hull?

Facebook comment

Facebook discussion · Al Brookins · 2025-05-18T14:03:17.000Z · weight 1.00

Two simple internal beads of PVC on each end of the pressure hull (~1 inch inside) and matching holes on the inner sleeve to click in place.

Facebook reply

Facebook discussion · Doug Jackson · 2025-05-29T16:41:59.000Z · weight 1.00

Mark Cannon ....unless you'd rather help me clean my hull. : )

Facebook comment

Facebook discussion · Matthew Sellers · 2025-10-06T10:05:12.000Z · weight 1.00

...'ve just evicted falling on you, plus pushing on the scraper pushes you away from the hull. There's a reason people put it off for as long as they do.

Facebook comment

Facebook discussion · Tom Hyde · 2025-10-06T15:30:21.000Z · weight 1.00

...torized vessel it takes a bit of growth to slow it down, specially if it is a planing hull since most of the growth is at the water line but for displacement,I doubt as much. Now our power vessels we would notice a loss in fuel economy... but going from 25 gph...

Facebook reply

Facebook discussion · Bud Lind · 2025-10-07T20:52:07.000Z · weight 1.00

...t out right by one nor would it be as much fun and satisfying. So we decided to get a hull with good bones and go from there. The outside needs a good coat of paint. The wiring well theres alot wrong with it but I am muddling through and at the end of the day...

Facebook comment

Facebook discussion · Pierre Nadeau · 2025-10-31T12:17:21.000Z · weight 1.00

...believe I saw the first sheets being cut with a plasma torch in your backyard and the hull pulled together with come along!

Facebook comment

Facebook discussion · Riley Peiker · 2025-11-01T00:54:03.000Z · weight 1.00

I remember standing in the hull of that ship in your front yard. Good times my friend.

Facebook comment

Facebook discussion · Bob Mink · 2026-01-09T17:09:44.000Z · weight 1.00

...ntertaining. And you included your designers. Just wondering .... A lot of your metal hull design and junk rig look a lot like Tom Colvin boats. Any connection ? I almost bought one of his boats 30 years ago. Since then I have owned a Morgan and O'Day. Fair wi...

Facebook comment

Facebook discussion · Lindsay Hull · 2026-02-28T19:49:58.000Z · weight 1.00

Is that a depth sounder transducer next to it? Does it work through the steel hull?

Facebook reply

Facebook discussion · Doug Jackson · 2026-02-28T20:27:18.000Z · weight 1.00

Lindsay Hull Yes. It is a side scan sonar, and it is through bolted through the hole. Most of it’s on the outside.

Facebook comment

Facebook discussion · Harry Taylor Mclaughlin · 2026-03-09T11:37:58.000Z · weight 1.00

...lding the engine, interior, the Galley, and fiberglassing and filling and fairing the hull and the repainting the entire botton and topsides I am now living onboard in Greece but still finishing up a lot of rewiring and wood work that I could not do in Albania...

Facebook comment

Facebook discussion · Mark Stanton · 2026-04-23T20:39:43.000Z · weight 1.00

...es with a simple F/R box and a fixed prop.....I've been watching you since before the hull halves went together in your yard and I respect your engineering abilities and your strive to make things work, but at some point youre gonna ditch all the stuff that br...

Facebook reply

Facebook discussion · Ray Stevens · 2026-04-25T03:11:01.000Z · weight 1.00

...with my brother in law. Kind of a hodge podge of parts bolted to an old leaky wooden hull. A four banger turned what looked like a truck axle wrenching in the nets.

Facebook reply

Facebook discussion · Mitch Kronowit · 2026-04-27T13:34:01.000Z · weight 1.00

...get rid of the “money pit” and turned off the dock power. Together with the rain, the hull’s normal leakage, and possibly a “failed” through-hull or two and the ship couldn’t overcome the water entry without her bilge pumps. Then she was scrapped almost immedi...

Facebook comment

Facebook discussion · Roy Koch · 2026-05-04T18:19:39.000Z · weight 1.00

...Navy, we always use stainless bolts when connecting the super structure to the steel hull. What I was thinking here is that that area may be exposed to horse urine which might be just as bad as salt water between steel and aluminum. Insulation between the col...

Facebook comment

Facebook discussion · Al Brookins · 2026-06-10T18:09:14.000Z · weight 1.00

...ecialized tube (the "towed array tube") built into the submarine’s aft stabilizers or hull.Deflection Point: The weed deflector sits at the mouth of this tube. As the sub moves forward, water pressure pushes loose seaweed against the deflector's sloped angle.S...

Facebook comment

Facebook discussion · Robert Hogg · 2026-06-24T20:32:31.000Z · weight 1.00

I love this Doug, watched you pull the hull together. It’s just fantastic enjoy and keep up the photos!

Commentary

Sailing Anarchy

Public commentary and opinion. It may include speculation, errors, or incomplete information and should not be treated as verified technical evidence.

Sailing Anarchy post #1043 page 53

Sailing Anarchy · accnick · weight 0.80

Yes that sounds right and he's got a heck of a lot of weight in the hull above the waterline so I think we're just guessing from there. tane I'm a mech-e so probably not getting the terms & engineering right... How tall you figure the masts are? 50'? So 3500lb...

Sailing Anarchy post #1114 page 56

Sailing Anarchy · weight 0.80

...s 10+ years ago, so in today's dollars, it could easily be 100K. \-7 ton boat, gutted hull rebuild with heavy modifications. Parts/materials only (no labor). Best money I've spent. Steve

Sailing Anarchy post #1286 page 65

Sailing Anarchy · weight 0.80

...sort out the bugs. I don't think he can do anything about the shitty, under-strength hull but pretty much everything else can be changed if he wants to badly enough. When he gets to blue water, then we'll really see how well he's done. FKT Doug is a narcissis...

Sailing Anarchy post #1321 page 67

Sailing Anarchy · weight 0.80

...ther in many ways and not properly thought through in most, but you have to admit the hull leaves a very clean wake motoring along in flat water - at least it has that going for it!

Sailing Anarchy post #1323 page 67

Sailing Anarchy · weight 0.80

A ~68' waterline and a skinny hull will do that at 6 or 7 knots. Like a 30' boat going 4 knots. Not much wake there either. The boat may be cobbled together in many ways and not properly thought through in most, but you have to admit the hull leaves a very cle...

Sailing Anarchy post #1386 page 70

Sailing Anarchy · weight 0.80

...e stability issue and the seasickness problem with a simple hole in the bottom of the hull. It's an ancient tractor seat. My guess is that Doug needs a perch to sit on when Seeker is on the bottom.

Sailing Anarchy post #151 page 8

Sailing Anarchy · weight 0.80

You really need a hull shape. Laser scan ~5K. Draft survey/Inclining experiment 1K bare minimums. No, I think lots of people get insurance on "custom builds" without a NA involved. But usually you'd need a survey as a minimum. You generally need 3rd party liab...

Sailing Anarchy post #1511 page 76

Sailing Anarchy · weight 0.80

...thing on a piece of paper. Here are the "design drawings" The drawing for the origami hull plate cuts was tested in scale models and altered several times till they got a hull shape they liked. The two bilge keels do have lead in them. How much? Dunno. To me,...

Sailing Anarchy post #1513 page 76

Sailing Anarchy · weight 0.80

...n drawings" View attachment 525545 View attachment 525546 The drawing for the origami hull plate cuts was tested in scale models and altered several times till they got a hull shape they liked. The two bilge keels do have lead in them. How much? Dunno. To me,...

Sailing Anarchy post #1516 page 76

Sailing Anarchy · weight 0.80

Think outside the box fellas... It's the lee hull of a trimaran!

Sailing Anarchy post #1633 page 82

Sailing Anarchy · weight 0.80

So far, it seems that the hull is keeping the water on the outside, but pretty much everything else is fucked. Epic dumbassery, great entertainment.

Sailing Anarchy post #1650 page 83

Sailing Anarchy · accnick · weight 0.80

...tboard rudders seem to have a central, outboard tiller with connecting rods under the hull to the trailing edge of either side, with no possible access from inside (that outta work well…) The keel mounted rudder seems to be independent of the outboard rudders....

Sailing Anarchy post #1673 page 84

Sailing Anarchy · accnick · weight 0.80

Same here. I took a proven hull design from a respected designer, had a hull molded, and took the design and construction from there. At least I knew what I didn’t know. Why re-invent the wheel if you want to build a boat? Yep, it looks very decent, but you di...

Sailing Anarchy post #17 page 1

Sailing Anarchy · weight 0.80

Wonder how many litres of antifoul it takes to cover the hull? Still, he might only have to do it once. FKT He's going have to find out a way keep his grifting lifestyle working while he is afloat. Cruising can be done on the cheap but it still costs money and...

Sailing Anarchy post #1705 page 86

Sailing Anarchy · chester · weight 0.80

...omplex and motor down the Tenn-Tom. next, did they throw a coat of paint on the steel hull or just depend on a nice coating of rust to protect the hull?

Sailing Anarchy post #1714 page 86

Sailing Anarchy · weight 0.80

Well, so far the hull hasn't crumpled like an empty beer can but give it time - hasn't hit anything yet and hasn't been in a seaway. The way he's going, it never will be in a seaway either. FKT It’s times like this I kind of miss old Brent Swain. I would love...

Sailing Anarchy post #18 page 1

Sailing Anarchy · weight 0.80

...ling paint while he's at it. Wonder how many litres of antifoul it takes to cover the hull? Still, he might only have to do it once. FKT

Sailing Anarchy post #1838 page 92

Sailing Anarchy · weight 0.80

...ice or use professionally done plans. Yeah the interior usually takes longer then the hull. Mine certainly did. If I ever built another boat I could do it in half the time because I know what NOT to do, but experience has to be paid for. FKT People have build...

Sailing Anarchy post #1849 page 93

Sailing Anarchy · accnick · weight 0.80

...four datum marks—bow, stern, port mid, stbd mid. It was pretty easy to do because the hull mold had a water plane scribe line, with white gelcoat above that and clear gelcoat below. For home boatbuilders, Brownell stands are a godsend. I've built some monstros...

Sailing Anarchy post #1856 page 93

Sailing Anarchy · weight 0.80

...effort. Here's a partially plated pic and this is before things get complicated. The hull is easy, heavy & dirty, but easy. The systems get complex. FKT Why don't you start us out Francis?

Sailing Anarchy post #1859 page 93

Sailing Anarchy · weight 0.80

...d grand plans. A lot of us thought right back then that the 'origami' technique for a hull that size was not going to work well. It was interesting watching him do the hull though, after that I lost interest except for dropping by occasionally to see how he so...

Sailing Anarchy post #1874 page 94

Sailing Anarchy · weight 0.80

...that? Including right at the start when I'd heard he got advice from Brent on how an origami hull was the only way to go. It was all downhill from there. FKT That's the POINT. Anyone can make a mess, but this is an enormous amount of time and energy donated t...

Sailing Anarchy post #1876 page 94

Sailing Anarchy · weight 0.80

...een so long my memory could be shit. Steve I heard he got advice from Brent on how an origami hull was the only way to go. It was all downhill from there. FKT

Sailing Anarchy post #19 page 1

Sailing Anarchy · weight 0.80

I'm surprised that the Brent Swain Origami hull hasn't lit up a bunch of folks here.

Sailing Anarchy post #190 page 10

Sailing Anarchy · weight 0.80

...o proper plans so you have to do a laser scan. About 3K + 1K to make the cloud into a hull model. You can't float it and take draft marks to determine displacement without a hull shape (and the Port won't let you launch it w/o insurance so Catch 22) Structural...

41 additional references are indexed for search.